Bell Oil & Gas continues to demonstrate its commitment to delivering top-notch maintenance solutions, as showcased by the recently completed repair project on the ERHA FPSO. This Floating Production Storage and Offloading vessel, built in 2005, boasts a storage capacity of 2.2 million barrels of oil and an initial production capacity of 165,000 barrels per day.
Our role in this project was executed as a subcontractor under the General Maintenance Contract (GMC) between ExxonMobil and SPIE. The project was centred on the fabrication, repair, and installation of a 30″x20″x16″ GRE Loop Spool on the Sea Water Lift Pump (SWLP) 3 system, with the aim of restoring the spool’s integrity to ISO 14692-4:2017 standards.
Scope of Work (SOW)
The repair involved:
- Fabrication and Installation: A critical repair of one 30” joint, one 20” joint, and one 16” joint.
- Reinforcement: Strengthening a 30” 90-degree elbow after the check valve connected to the line.
- Challenges Overcome: Managing the weight and alignment of the spool proved demanding, requiring innovative solutions from our skilled team.
Despite these challenges, the project was executed in 24 days, highlighting the team’s dedication and resourcefulness.
The intricate phases of fabrication and installation were closely integrated to ensure seamless delivery of the project. Upon completion, the work was rigorously assessed and validated by the Maintenance Superintendent aboard the ERHA FPSO. The team’s exceptional performance was formally recognized, with positive feedback documented and shared with all stakeholders.
Key Achievements
- Restored Integrity: The repaired spool now meets the required international standards.
- Efficient Execution: Delivered within the stipulated timeline despite significant technical challenges.
- Team Commendation: The technical excellence demonstrated by our team was commended by the client, underscoring Bell Oil and Gas’s capability in handling complex offshore projects.
This project is a testament to BOG’s unwavering commitment to providing innovative solutions and maintaining high-quality standards in the oil and gas industry. As a trusted partner for ExxonMobil and SPIE, we look forward to continuing to deliver exceptional results across future projects.